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Belt Tension Calculator

Calculate optimal belt tension from frequency measurements

Pluck belt, measure frequency with phone app

Free length between pulleys

Belt Tension Analysis

X-Axis

Measured Tension

Y-Axis

Measured Tension

โš™๏ธ Adjustment Required

Recommended Pulley Turns:

๐Ÿ“Š Input Shaping Note

๐Ÿ“– Belt Tension Measurement Guide

Proper belt tension is critical for print quality. Too loose causes ringing/ghosting, too tight causes binding and bearing wear.

Measurement Method:

  1. Download frequency analyzer app (e.g., "Spectroid" on Android, "Sonic Tools" on iOS)
  2. Move print head to center of axis
  3. Pluck belt like a guitar string (perpendicular to belt)
  4. Note the fundamental frequency (lowest peak in app)
  5. Measure free belt length between pulleys with calipers
  6. Repeat for both X and Y axes

Target Frequencies (GT2 belts):

  • 110 Hz: Ideal for most CoreXY printers
  • 100-120 Hz: Safe range for good performance
  • <90 Hz: Too loose, will cause ringing
  • >140 Hz: Too tight, increases bearing wear

Adjustment Tips:

  • Make small adjustments (1/4 turn at a time)
  • Both belts should have similar tension
  • Re-run input shaping calibration after adjusting
  • Check tension monthly as belts stretch over time

Physics: Tension = (4 ร— Lยฒ ร— fยฒ ร— m) / 1000000, where L=length, f=frequency, m=linear mass density